King’s College “breakthrough” research catalyzes single-use bioplastic recyclability

06 Feb 2024 --- Scientists at King’s College London, UK, have developed a way to chemically recycle single-use bioplastics commonly used in disposable items such as coffee cups and food containers. The approach is 84 times faster than the 12-week-long industrial composting process used for recycling bioplastic materials, say the chemists.

The method, published in Cell Reports Physical Science, uses enzymes typically found in biological laundry detergents to “depolymerize” — or break down — landfill-bound bioplastics. Rapidly converting the items into soluble fragments within 24 hours, the process fully degrades bioplastic polylactic acid (PLA). 

Dr. Susana Meza Huaman, a researcher on the project at King’s College London, says: “Our research marks the first step in developing new technologies in waste management for recycling bioplastics that are of equal quality to the virgin product.” 

“Until now, this has been a major challenge in plastics recycling, as while bioplastics are made of biological materials, they are not all compostable and most current recycling methods are inefficient. Our chemical approach significantly speeds up the degradation of bioplastics, enabling them to be recycled and reused.”

Bioplastics: Costly and competitive 
The discovery offers a widespread recycling solution for single-use PLA plastics, as the chemists found that in a further 24 hours at a temperature of 90 degrees Celsius, the bioplastics break down into their chemical building blocks. Once converted into monomers — single molecules — the materials can be turned into equally high-quality plastic for multiple reuse.

The research uses enzymes typically found in biological laundry detergents to break down landfill-bound bioplastics.“Current rates of plastic production outstrip our ability to dispose of it sustainably,” assert the researchers. According to Environmental Action, it is estimated that in 2023 alone, more than 68 million metric tons of plastic globally ended up in natural environments due to the imbalance between the plastics produced and the current capacity to manage and recycle plastic at the end of its life. 

A recent OECD report predicted that the amount of plastic waste produced worldwide is likely to triple by 2060, with around half ending up in landfill and less than a fifth recycled, warn the King’s College scientists. 

While bioplastics, derived from biological sources such as corn starch, cassava or sugarcane, are seen as a more sustainable choice by consumers, current methods of bioplastic production are costly and compete with food-based agriculture for the use of land. 

Meanwhile, the researchers say that mechanical recycling methods are inefficient, generate CO2 and are incapable of producing high-quality reusable materials. These “green” plastics primarily end up in landfill after one use, causing many retailers to resort to oil and fossil-based materials.

Harnessing biology 
Using this new method, the speed at which the bioplastics break down could “revolutionize” plastic production, offering an efficient, scalable and sustainable blueprint for recycling single-use bioplastics, assert the researchers. 

A “breakthrough” in the recyclability of single-use bioplastics, the research opens up the opportunity for a circular economy that reduces the need for fossil-based materials and tackles the plastic waste in the environment. 

Dr. Alex Brogan, Chemistry lecturer at King’s College London, says: “The inspiration for this project came from a problem with bioplastics used in medical and surgical products degrading in the body. We’ve turned this problem around and applied it to the issue of recycling the single-use bioplastics we use in our everyday lives using a common enzyme found in biological laundry detergent.”

“Being able to harness biology to deliver sustainable solutions through chemistry allows us to start thinking of waste as a resource so that we can move away from oil and other non-renewable sources to create the materials we need for modern life.”

The team is now extending its research into improving the recycling of other commonly used and mass-produced plastics, such as those used in single-use water bottles, film and sheet plastic packaging and clothing.

By Natalie Schwertheim