Top-load cartoning cuts line jams and packaging waste
After reviewing the operational problem, Muffin Town decided to try a top-loading carton system using a combination of two machines from Adco and an Adco-supplied conveyor made by Dorner.
J.S.B Industries/Muffin Town, Chelsea, MA, and Lawrence, MA, is a national one-stop-shop baking manufacturing company, distributing products to retail supermarkets across the U.S.
The company had been side-loading polypropylene film over-wrapped baked goods such as muffins, muffin tops, and bread loaves into cartons. Muffin Town uses Delta Eagle wrappers from Delta Systems. And the company’s main over-wrap film supplier is Eastern Packaging, Inc., Lawrence, MA. The SBS .018 folding carton flats, printed in a 12-color process, are supplied by Malnove.
After reviewing the operational problem, Muffin Town decided to try a top-loading carton system using a combination of two machines from Adco and an Adco-supplied conveyor made by Dorner.
The heavy-duty stainless steel AF Series carton/tray formers can be equipped to handle almost any top-load carton size and speed. Trays or tri-seal cartons can be formed with stripper locks, fold-over end walls, or pressurized hot-melt-glue. The stainless steel tri-seal cartoner features a compact footprint and precision servo-powered 90-degree transfer. The system can seal a variety of carton shapes/sizes at speeds up to 120 cycles per minute.
And why a Dorner conveyor to link the new carton erector with the carton closer? Adco’s Scott Reed says Adco likes to use Dorner products in installations like this for several reasons. Short lead time is one. After-sales support is also good, the conveyors are available in either wash down or non-washdown versions, and Dorner’s online ordering tools are first rate, says Reed.
Muffin Town’s new ADCO combo top-load system achieves cartoning speeds of about 110 cartons per minute—approximately 20% faster than the original side-load system. The bakery also has reaped packaging material savings because the old side-load system constantly was damaging cartons due to line jams. In addition, Muffin Town also has been able to cut two to three people from their staffing needs on the carton loading line.