KHS introduces “triple convenience” washing and filling module for breweries

17 Apr 2023 --- KHS is presenting its washing and filling module branded Innokeg X for craft brewers at the Craft Brewers Conference in Nashville, US. The two-in-one solution has an output of 25 returnable kegs an hour and offers improved ease of operation and maintenance.

The new multiple processing head that replaces previous two heads for cleaning and racking, performs both functions in one step, which means that the keg now has to be placed on and connected up to the module once.

Therefore, the innovation cuts down the time needed and reduces wear on the fittings, the filling and tap valves on the containers. The consistent hygienic design of the washing and filling module is also new as all previously horizontal surfaces have been slightly sloped to facilitate the runoff of liquids, KHS explains.

The media valves have been positioned to be readily accessible and the tank has an easy-clean cylindrical shape with no corners or edges. The machine also features smart technology: due to the integration of IO-Link, the module is equipped with sensors and actuators for measuring pressure or the level probes.

The new development boasts several highlights regarding its footprint and efficiency: besides the cost of investment is lower than that for larger or specialized modules, the time and space needed to operate the machinery have been minimized. The Innokeg X takes up just 1.8 square meters of space in production – about a third less than that required by semi-automatic systems with separate washing and filling stations, claims KHS.

The Innokeg X. Tripled convenience
The level of convenience has tripled, asserts the company. First, the table height has been lowered so that kegs are easier to lift and position. Secondly, the operator panel is at exact eye level and thirdly, all valves are accessible, making operation and maintenance easier, the extent of which has been considerably reduced by the lower number of spare parts.

“We’ve optimized the ergonomics of our new module right down to the last detail,” states Roger Daum, keg product manager at KHS.

Six years ago, KHS launched the Innokeg module for the low-capacity range, supplied as either a filler (Innokeg AF) or a washer (Innokeg AC). Now, the company has approached the ever-growing microbrewery segment with its semi-automatic Innokeg X washing and filling module. The Dortmund systems supplier combines both functions on a single station that can process up to 25 returnable kegs an hour holding up to 58 liters.

The new module provides smaller fillers of craft beer and medium-sized and large breweries that offer special seasonal or event-related beverages in small batches with a space-saving and efficient system.

Flexible expansion
KHS highlights the machine’s flexibility. The key options here include subsequent expansion of the Innokeg X by up to four modules that can all be managed by one operator. This is what the “X” for “expandable” refers to in the product name. “To further increase the ease of operation, we also offer a number of bookable extras,” Daum states.

“These include, for instance, a preparation platform for the next kegs, a keg slide that enables the full barrels weighing more than 60 kgs to easily slide onto the pallet and customizable media preparation packages.”

The marketing campaign is also to explore new avenues to mirror the innovative nature of the module. “We’ll initially focus on those markets where small batches are especially relevant,” says Daum.

“We’re planning on offering the new Innokeg X online. After all, this is a plug-and-produce system that can be used immediately on delivery, with little effort needed for installation. And the delivery time of about four weeks is also reasonably short.”

KHS USA will also be exhibiting the new kegging system live at its booth no. 1135 at this year’s Craft Brewers Conference, May 7-10.

Edited by Natalie Schwertheim

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